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- A Manufacturer of Automotive Components
- 50-70 Employees
- Scope: Checklist based on IATF, ISO 9001:2015, ISO 14001 & OHSAS
- Unorganised Production Floor
- Non Availability of Production Records
- High Rejection Rate
- Lack of Training on process improvement and quality improvement methods
- Non Availability of Visual Aids
- Organise the production floor by redesigning the layout, installation of Bins, Visual Aids.
- Records Formats & Control Plans according to IATF
- Training on 5S, PPAP, APQP, MSA, SPC, IATF Clauses, Control Plan, PFEMA
- Training on PDCA cycle and guide on the importance of systematic approach.
- Guide them on the importance of Communication through visuals and work instructions.
- Increase in productivity due to right floor layout.
- Proper Identification of each process.
- Record maintenance helps to trace non-conformities and to take corrective actions.
- Maintaining the formats and records required for customer audit.
- Highly motivated & trained employees works in systematic manner.
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